Roll Overs

A state of art design and innovative approach to the quality are combined in Ceccato Roll Over system line. The high quality standards are realized through precise vehicle contour scanning system, intelligent chemical and air pressure application grants effective yet caring approach, meeting the most demanding car wash needs. Roll Overs are suitable for minimum space location, utilizing moving gates with various functions; provide a high quality wash with low cost maintenance. You are able to compare the dimensions, basic and option features, maximum capacity and even profitable minimum to make your decision. Based on the initial planning, Roll Over line provides a selection of various systems to meet different dimensions – whether you are aimed to a narrow target audience, or would like to expand it, Ceccato got you covered. You can find description of an each model, to assess which model would fit your car-washing needs. The system can be supplied with additional features (such as a wheel master, coloured foam curtain, LED wheel guide, customized colours, if such features are not included in the standard feature of a particular model). Innovative system is both sophisticated and simple-to-use with the optional feature of a remote control. Roll Over line is presented with the following models: Pegasus Tech, Hyperion Tech, Hydrus Tech, Phoenix and Aries, with the capacity from 12 to 20 vehicles per hour depending on a particular model. You can find the examples how each system operates in reality along with all the necessary project documentation and technical features description below.

Roll Overs

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Pegasus Tech

Scans the vehicle for better washing

Pegasus Tech is postulated as the state-of-the-art technology in the car wash world since it is fast, precise and has a fluid movement providing highly efficient results. Despite all these significant characteristics, the main feature of this type of Rollover Units, which makes it more effective, allowing to serves up to 15 vehicles per hour or 1500 vehicles per month, is an integrated system of vehicle scanning. The vehicle is scanned allowing any shape to be washed in complete safety.

Pegasus has a compact and strong design: the compact dimensions allow a grade performance in a narrow space. It also provides the ability to optimize the spaces in the washing bays and facilitate the installation in narrow or pre-existing sites: thanks to the bending foam arms, space can be reduced by 30 cm more. With the standard length rails of 9 metres is possible to carry out a complete wash of a 5,3m long vehicle. A standard rail length is 9000 mm. The typical space needed in front of the vehicle is 1690 mm. A space needed behind the vehicle: 2000 mm. A maximum vehicle length is 5300 mm. By increasing the length of the rail, the washing length will be increased by the same length:

  • 9 m rail length - 5,3 m vehicle length;
  • 10 m rail length - 6,3 m vehicle length;
  • 11 m rail length - 7,3 m vehicle length.

By diminishing the length of the rail, the washing length will be decreased by the same length. 

  • 9 m rail length - 5,3 m vehicle length;
  • 8 m rail length - 6,3 m vehicle length;
  • 7 m rail length - 7,3 m vehicle length.

The installation of this device in short bays allows an increase of the washing length of at least 60 cm. Maximum vehicle’s wash length with standard rails will be 5,9 m. With the installation of the short-track device, the washing length can be increased by 1,3 m in relation to the standard. Maximum vehicle’s wash length with standard rails will be 6,6 m.

A solid structure and the reliability of Pegasus Tech are mainly due to the development of the machine without the use of welding in assembly. Importantly, the profitable of this type of highly efficient unit is starting from 450 washes per month until 1500 washes per month. Furthermore, a modern and futuristic design together with the most innovative technologies gives Pegasus Tech the lead in the Ceccato range of products.

How does Pegasus Tech operate?

The washing process includes 2 main phases: the first washing phase with rotating brushes, followed by the drying phase (with max consumption 15,84 kW) during which the water is blown away from the vehicle surface by means of high-pressure air flows. The brushes action is supported by the distribution of water and chemicals. Before the drying phase, some wax is distributed on the vehicle in order to make the water flow and obtain a polish finishing of the surfaces. In addition to the phases of washing and drying, the Pegasus Tech unit can carry out other processes that can be generally summed up in: pre-washing phase and polishing phase.

A complete washing process is carried out according to the following sequence of operations:

  • pre-washing,
  • washing,
  • polishing,
  • drying.

Furthermore, each phase can be carried out in different ways. The machine offers multiple choices also in the application of special products which help along the washing and finishing operation such as the pre-wash cleaners, the waxes, the polishing products and the osmotic water.

SMART SHAPE SYSTEM and PROFILE CONTROL TECH

Pegasus Tech has an integrated system of vehicle scanning that makes the process more precise, giving the highly-efficient result. The unit is equipped with an intelligent and sensitive system that detects and stores accurately the contour of the vehicle and the special shapes by a photocell set, adjusting the washing and drying components instantly. The action is fluid, with no stops.

The Profile Control Tech system integrates these features with the SMART SHAPE system (intelligent brush control) so that pick-ups, ski boxes, bicycle racks are not a problem anymore, even in self-service. The wash is safer and faster. The cleaning is more accurate.

Pegasus Tech is available in two following versions:

  • PREMIUM ( a unit with the contour following drying and high-pressure blade);
  • AIR PLUS ( a unit with the swirling air-flow drying system).

PREMIUM VERSION is characterized by the horizontal high pressure, wash and drying phases being contoured on the car. The water jets and the air flows are directed by an asymmetrical deflector to be able to perfectly follow the vehicle’s shape also in the front and in the back of the car.

AIR PLUS VERSION. The rotation of the water and air supply systems is the winning solution to improve the washing and drying results. The high pressure sprayed with a synchronous movement, not only gives the client a marvellous perception of quality.

The top dryers generate oscillating air flows with an elliptical trajectory optimal for the natural flow of the water on the car and so down on the ground: this guarantees a great combination between wash and dry. The combined and synchronized action of the rotation/translation and the possibility to customize the speed of the air plus system, determine an effective, safe and appreciated washing/drying result.

Furthermore, all versions can be supplied with different working heights and widths.

Main components of the Pegasus Tech:

  1. Gantry column containing the electrical cabinet;
  2. A column containing the hydraulic equipment and wash chemicals;
  3. Top brush equipped with up and down movement (no. 1);
  4. Wheel wash device, with rotating brushes (option);
  5. Wheels driver vehicles (no. 2);
  6. Gantry rails (no. 2);
  7. Signalization and positioning device;
  8. Splash guards (no. 2);
  9. Side brushes (no. 2) with cross movements:
  10. The support frame of the cable and pipes energy supply chain;
  11. Electrical box to connect the power supply and the external units.

Consumption 

Importantly to specify the consumption parameters of each separate element of Pegasus Tech.

Pegasus Tech also includes 8 washing programs:

 

Programs

 Run        

Time (min)

1

Forward: Return:

Wax + Drying
Drying

2

1’40”

2

Forward: Return:

Washing + Shampoo
Washing + Wax
Drying
Drying

4

3’10”

3

Forward: Return:

Washing + Shampoo + Finishing
Washing + Finishing + Wheels washer + Wax
Drying
Drying

4

3’40”

4

Forward: Return:
 
Return:

Forward: Return:

Multicolor /PreFoam+ Washing + Finishing + Side high pressure + Robowash
Washing + Finishing + Wheels washer + Hot wax
Wax + Drying
Drying

4

3’40”

5

Forward: Return:
Forward: Return:
Forward: Return:

Multicolor
Washing + Finishing + Wheels washer washing + Finishing
Hot wax
Drying
Drying

6

4’30”

6

Forward: Return:
Forward:

Return: Forward: Return:

Hot smoother
Total high pressure
Washing + Shampoo + Finishing + Wheels washer
Washing + Finishing + Hot wax Wax + Drying
Drying

6

5’10”

7

Forward: Return: Forward:

Return: Forward: Return: Forward: Return:

Multicolor
Washing + Finishing + Wheels washer Washing + Finishing+ Side high pressure + Robowash
Drying
Formel Plus Sonax
Sonax Brushing
Hot wax + Drying
Drying

8

7’30”

8

Forward: Return: Forward:

Return: Forward: Return: Forward: Return: Forward: Return:

Hot smoother
Total high pressure
Washing + Shampoo + Finishing + Wheels washer
Washing + Finishing + Hot wax Drying
Formel Plus Sonax
Sonax Brushing
Hot wax
Wax + Drying
Drying

10

8’20”

In addition, the operation and efficiency of a gantry are proportional to the ability to customize washing phases/times and to combine the various functions simultaneously. Pegasus Tech is the most optimized rollover in the CarWash market. It allows as many operations as possible in the shortest possible time.

PHOENIX TECH 2.0

Flexible and easy-to-use. The beginning of excellence

The simplicity of installation and utilization with great performance makes Phoenix Tech 2.0 an extremely productive unit. There are two basic versions: Phoenix Premium (unit with a contour following drying blade) and Phoenix Air Plus (unit with swirling air-flow drying system). The washing performance of both versions is up to 1200 washes/month. That means this model can service up to 12 vehicles/hour.

PHOENIX TECH DESIGN:

Phoenix Tech has a solid structure and reliability due to the development of the machine without the use of welding in assembly. Premium version is characterized by the horizontal blade that follows the contour of the vehicle. During the drying phase the air flow is directed by an adjustable two positions flap, to precisely follow the vehicle profile, especially in front and at the back. The horizontal high pressure is composed of two oscillating rotating jet nozzles, which work on two levels, and they are placed in the corners of the drying blade. This option offers the added value to the wash programs.

The display which is positioned on the column highlights the icons so the vehicle could be placed in the right position.

Turbo Side Dryer Standard (TSD) is the perfect solution to prevent the ‘dead spot’ during the drying phases: in fact, with the conventional dryers, the flows that cross between the side and top dryers create a vortex in the middle, and this vortex lets some air flow to dissolve before they touch a vehicle.

In this version, TSD eliminates the vortex and the dispersion of air flow. The drying result is much more accurate. The full height of lateral dryers has been improved by reducing the acoustic impact.

MAIN COMPONENTS OF THE PREMIUM VERSION:

  • Gantry column containing the electrical cabinet 
  • Column containing the hydraulic equipment
  • Top brush equipped with up and down movement
  • Wheel wash device, with rotating brushes (option)
  • Gantry rails
  • Contour following top dryer with integrated blowers
  • Signalisation and positioning device
  • Side brushes with cross movement 
  • Splash guards
  • Support frame of the cable and pipes energy supply chain
  • Side drying system, including two vertical nozzles. The side nozzles are embedded into the gantry columns and the air blowers are mounted on the top of the same columns.

Air Plus Version is characterized by the top dryers that generate oscillating air flows with an elliptical trajectory optimal for the natural flow of the water on the car and so down on the ground. This guarantees a great combination of wash and dry. The combined and synchronized action of the rotation and the possibility to customize the speed of the air plus system, determine an effective, safe and appreciated washing/drying result.

Air Plus Version has a Wheel Master system. It is developed to wash the wheels, the side of the car and all lower parts of the vehicles. The system is operated by two high-pressure nozzles. Due to a great combination between the power of the high pressure and the softness of the brush, Wheel Master guarantees an excellent washing result even in hard-to-reach spots. Wheel Master is made of stainless steel. It supports such combinations as only detergent supply, only high pressure, only brushes, or a combination of those. The rim chemical is sprayed with the same nozzles of the high pressure. As a result, this provides more accurate delivering of the chemical products to the rim.

MAIN COMPONENTS INSIDE THE STRUCTURE OF AIR PLUS VERSION:

Left column:

Left side blower

Electric cabinet:

  • Lock with key
  • Circuit breaker with key lock
  • Locks with key
  • Electric cabinet data plate

Right column:

Right side blower

Hydraulic and pneumatic switchboard:

  • Compressed air connection 
  • Water connections 
  • Set of wash chemicals pneumatic dosing pumps

Shelves of the wash chemical cans.

Phoenix Tech 2.0 is equipped with a Profile Control Tech. It has been implemented as a standard feature: the profile of the vehicle is contoured in detail. As a result, it provides more accurate washing quality with the combination of the reduced washing time thanks to the implementation of INVERTERS for the control of the brushes. The delicate touch of the brushes is guaranteed even at high speeds.

Phoenix Tech 2.0 unit can be installed with the onboard high-pressure system. This feature makes the installation much easier, saves space, and decreases the costs.

Up to four chemicals are used to take care of your vehicle.

PRE-WASHING: the emollient maximum car care: The possibility to set the emollient is optional, it is supplied by a dedicated arch for better pre-wash preparation. The emollient can be hot or cold, foamed or in the combination of both.

HIGH-PRESSURE WATER FLOWS FOR THE HEAVY DIRT: You can do a lateral washing under high or medium pressure to prepare the vehicle before the brushing phase.

PRE FOAM PREVENTIVE PROTECTION: According to Ceccato’s design, a foamed shampoo must be supplied simultaneously during the brushing phase. This simple and effective way guarantees accuracy and softness during the washing phase. The customer can notice the quality, while the foam is spread by the brushes all over the vehicle.

POLISHING: The foamed polish is wind- and sun proof, it is resistant to all weather conditions, and it does not need a pre-drying phase before the application. The foam polishing can be supplied even during the first brushing run. As a result, the brushes runs are reduced to two runs instead of four. This system combines vehicle protection and minimal time costs.

TECHNICAL CHARACTERISTICS:

  • Recycle water – G3/4″
  • Clean water – G1/2″
  • Water pressure – 3-4 bar (45-60 PSI)
  • Compressed air – G1/4″
  • Air pressure – 7-8 BAR (100-115 PSI)
  • Max power absorption kW (Hp): 12 (16)
  • Max power required kW (Hp): 18 (24)        

Pumps Power:

  • Recycled water supply pump – 1.5/3/4 (2/4/5.5) kW (Hp)
  • Freshwater supply pump - 1.5/3/4 (2/4/5.5) kW (Hp)
  • High-pressure feeding pump (16 Bar) – 5.5/7.5 (7.5/10) kW (Hp)
  • Underchassis feeding pump – 5.5 (7.5) kW (Hp)

The washing unit can be installed:

  • On forecourts, in the open air;
  • Indoors, in suitable wash bays;
  • In service station, at a distance of minimum 10 m from gasoline/diesel oil/ gas filling pumps and from the fuel tanks filling pints; in any case well outside of the dangerous zones classified under the norms in force;
  • At a distance of at least 10 m from residences or other buildings used for commercial activities, offices or business;
  • Allowed operation temperatures: +1/+40 ⁰C, with stuff’s presence.

Required environmental conditions for machine exploitation:

  • Relative humidity: 80% maximum;
  • Maximum height above sea level: 1500m;
  • Absence of corrosive, combustible or explosive dust;
  • Absence of corrosive and combustible liquids and aerosol products.

Wash water quality:

The correct operation of the washing equipment is granted only if the water used for the washing process is in compliance with the following characteristics:

FRESHWATER:

  • pH: 6-8
  • Hardness: °F <30
  • Total suspended solids: mg/l <10
  • TDS (total salinity): mg/l <3000
  • Turbidity max: NTU 1
  • Free chlorine: mg/l  - 
  • Iron: mg/l <2

RECYCLED WATER:

Depending on the system, it is possible to guarantee 70-80% of water reuse.

  • pH: 6-8
  • Hardness: °F <30
  • Total suspended solids: mg/l <15
  • COD: mg/l <200
  • Total hydrocarbons: mg/l  <5
  • Total surfactants: mg/l <2

Here are some typical washing programs with the relevant cycle times:

Program 1:

  • Run 1 (brushes, shampoo): 1 min 10 sec
  • Run 2 (brushes, wax): 1 min 10 sec

Program 2:

  • Run 1 (brushes, shampoo): 3 min 10 sec
  • Run 2 (brushes, wax): 3 min 10 sec
  • Run 3 (drying): 3 min 10 sec
  • Run 4 (drying): 3 min 10 sec

Program 3:

  • Run 1 (brushes, shampoo): 3 min 40 sec
  • Run 2 (brushes, wax): 3 min 40 sec
  • Run 3 (drying): 3 min 40 sec
  • Run 4 (drying): 3 min 40 sec

Program 4:

  • Run 1 (wax): 3 min 30 sec
  • Run 2 (drying): 3 min 30 sec
  • Run 3 (drying): 3 min 30 sec
  • Run 4 (drying): 3 min 30 sec

OVERALL DIMENSION AND MAXIMUM VEHICLE SIZE:

  • Total weight (kg): 1600-1700
  • Height (A) (mm): 2370 (Phoenix Tech 240); 2620 (Phoenix Tech 260); 2970 (Phoenix Tech 295)
  • Width (B) (mm): 2000/2300
  • Width (C) (mm): 2400/2700
  • Rails distance (D) (mm): 2500/2800
  • Width (E) (mm): 3990/4290
  • Height (F) (mm): 3135 (Phoenix Tech 240); 3335 (Phoenix Tech 260); 3560 (Phoenix Tech 295)
  • Width (G) (mm): 3627/3970

With the standard length of the rails of 9 metres (29ft 1/2) it is possible to carry out a complete wash of a 5,3 m (17ft1/2) long vehicle. By increasing the length of the rails, the washing length will be increased by the same length.

Rail length m - (ft)

Vehicle length m - (ft)

(standard)

9 - (291/2)

5,3 - (17)

 

10 - (323/4)

6,3 - (20)

 

       11 - (36)

7,3 - (24)

By decreasing the length of the rails, the washing length will be decreased by the same length: 

Rails length m - (ft)

Vehicle length m (ft)

(standard)

9 - (29)

5,3 (17)

 

8 - (26)

4,3 (14)

 

7 - (23)

3,3 (10)

In the course of operation, the vehicle remains stationary and it is placed in the area of the equipment’s action. The portal which moves along the guide rails can implement various service operations consistently. The productivity, solidity, easiness of access and its technical features make Phoenix Tech a top seller among other roll-overs.

Aries 2.0

The evolution of simplicity.

Aries is the Ceccato rollover unit that combines three important features for this line of work: configuration flexibility, ease of use and maintenance, cost-efficient operation. Aries 2.0 is ideal for those who want to take extreme care of the clients’ cars. Customizable by a wide range of accessories, the Aries 2.0 perfectly fits customer’s goals. Aries 2.0 guarantees an exceptional relationship between quality and price thanks to the lowest maintenance costs on the market and to the extremely high reliability. Profitable starting from - 300 washes/month up to 1200 washes/month. Not always, expensive means better.

STANDARD FEATURES:

  • operator touch screen color display
  • application for monitoring from smartphone and tablet
  • ADSL integrated connection
  • a lighting system for vehicle positioning
  • coloring white ral 7035 – grey ral 7016
  • washing performance - up to 1200 washes/month

OPTIONAL FEATURES:

  • wheel wash brush
  • pre-set for up to 3 chemical products
  • high-pressure system for high-performance washing
  • RoboWash - oscillating spinning nozzle for washing wheel arches and lower part of a vehicle 

PRE-WASHING SYSTEM
The pre-washing system is operated by the usage of arches with nozzles, in which emollients and water are sprayed at medium pressure. The arches are embedded in the structure of the machine and hidden by pre-galvanized and powder coated plates.

ROBO WASH
The Robo Wash is a rotating nozzle installed in both sides of the machine near the wheel washer. The water sprayed in high pressure helps to remove the dirt on the lower part of the car but especially in the wheel cavity.
POSSIBILITY TO INSTALL FOAM TECH BRUSHES. GANTRY STRUCTURE HOT DEEP GALVANIZED. DOUBLE TWIRLING SYSTEM.

WHEEL WASHER SYSTEM
The wheel washer is built inside a plastic designed carter in which, besides giving to the machine better and more attention-grabbing look, preserves the mechanic parts from external factors and eventual damages.


BRUSHES MOVEMENT
The movement and the control of the brushes are operated by a SWING system, developed and patented by Ceccato. This system is known for its combination of price, performance and maintenance simplicity.

DRYING SYSTEM
The dryers are operated by simple support and they prove to be very quiet because developed to move a big volume of air at very low rounds per minute. The effectiveness of this drying system, related to the productivity required from this machine, enables a very good drying quality even with only two dryers. This brings less energy consumption and less noise pollution.

Simplicity, reliability, sturdiness, and speed. Aries 2.0 is the entry-level in the Ceccato range that summarizes three important values: flexibility in the configuration, easy to operate and maintain, attractive price. Aries is the Ceccato framework that embodies three essential aspects of your business needs: flexible configuration, easy use, maintenance, and low operating costs. A system based on versatility and is available in two versions – single-programme or multi-programme – for excellent performance that always meets your needs. High-quality engineering, construction, and technology that ensures reliability, durability, and flawless results. Added value by the optional installation of high pressure and the SWING system that governs the movement of the polyethylene or Foam Touch Light brushes for wrap-around washing of cars, vans. Complemented by a vast range of options, the Aries adapts perfectly to all your needs.

 

HYPERION TECH

The fastest dual gantry on the market

HYPERION TECH is the updated patent of the historic Tandem model combines speed and a top-class washing performance. Moreover, this model is 2-3 times more productive compared to other types of car washes.  This is due to the fact that Hyperion Tech with twofold productivity: while one gantry washes, the other dries. The lay-out of the two programmable gantries allows for quick and flexible washing and drying management, significantly reducing overall operation times. As a result, it serves up to 20 vehicles/hour, this is about 2000 cars per month.

HYPERION TECH DESIGN

Design plays a central role in Ceccato’s strategic vision, so manufacturers have created HYPERION TECH as a compact, reliable system with functional and minimalist qualities, but a distinctive design. The solid structure and the reliability of the Hyperion Tech are mainly due to the development of the machine without the use of welding in assembly. In addition, this model has a simple and intuitive interface, activation with chipcard or electronic key and remote management.

ELASTIC WASH 

The washing process is optimized in three dimensions. The side brushes in Hyperion Tech are installed before the horizontal brush. This allows washing perfectly 5m length vehicles, even within 9m rails. The advantage is to install a double gantry in an extremely limited space.

THE DISPLAYS

The displays placed on the front and rear of the system are no longer simple message screens but customer-service tools. Displays placed on columns are made up of backlit icons, making them easy to read by the customers while still in their vehicle.

INTELLIGENT WASH

A distinctive feature of Hyperion Tech is the presence of an intelligent wash system. As a rule, a vehicle’s surface is not perfectly even. Some areas need more power, some a lighter touch. The computer system that traces the vehicle’s profile, combined with the degree of adaptability offered by the control software, allows you to program more re-passing on the parts of the vehicles with the most stubborn stains or dirt, or in the harder to dry places. This means customers get great attention to detail and the highest degree of system control.

 

PREMIUM VERSION

Furthermore, this model is distinguished by the horizontal action of the device, equipped with safety bars along the sides, which carries out the pre-wash, wash and dry phases. The device follows along the vehicle’s profile in perfect alignment, which is memorized in real time. The jets of water and air are directed by an asymmetrical deflector in order to follow the vehicle’s silhouette with maximum precision. The freedom to program and optimize, a hallmark of all Hyperion Tech parts, it duplicates pass cycles at high pressure, with emollient and during the drying phase, ensures a noticeable improvement in wash times, making for a thorough clean.

TSD TURBO SIDE DRYER

TSD turbo side dryer of Hyperion Tech is the solution for eliminating the 'dead spot' typical of most drying phases. In fact, often as the vertical and horizontal currents intersect, they create a vortex which makes the drying less efficient.  TSD places itself between the two currents, eliminating that vortex, giving a perfectly dry vehicle. The improved lateral dryer runs the full height of the car and features increased motor power and noticeably quieter performance.

HEIGHTENED OPTIMISATION

The system’s productivity and efficiency are proportional to the ability to personalize the wash phases/ timing and to combine different functions. Hyperion Tech is the most efficient double gantry in the Car Wash market. This means a greater result with the fewest passages. Hyperion Tech also focuses on efficient use of space that's why the components that make up the system’s pump function are assembled in-house for shorter installation time and less need to reconfigure the car wash area.

WHEEL MASTER

This model has a built-in Wheel Master system, which is designed for washing the vehicles’ tires, sides, and underside. Enhanced by a pair of high-pressure nozzles, in an ideal balance of power and delicate-touch, Wheel Master provides a deep-down clean for even the hardest-to-reach places. Built entirely from stainless steel, it can be used in a variety of modes: soap-spray only, brush only, high-pressure only, or in a combination of all. Furthermore, Wheel Master guarantees products to be sprayed independently over an extended period of time.

PROFILE CONTROL TECH

Hyperion Tech also includes the Profile Control Tech (Smart Brush Control) system, which can reveal the vehicle’s profile in detail thereby ensuring the smoothness of washing action, high quality and fast washing time. The brushes’ gentle touch is guaranteed even at high speeds. 

UNIT DIMENSIONS

There are 3 types of models in the range of HYPERION TECH. Two of them, 240 and 260 models, are designed for Standard and Large vehicles, the width of which ranges 2.4 m and 2.7 m and the height ranges 2.35 m (240 model) and 2.6m (260 model); 295 model is intended only for Large vehicles, the width of which is 2.7 m and the height is 2.9m. HYPERION TECH is available in Ice White and Anthracite Grey colours.

USEFUL WASHING LENGTH

Photocells positioning:

The positioning system with photocells forces the user to place the vehicle with the front part in the exact position, thus optimizing the available space.

A. Standard rail length: 10000 mm (33ft)

B. Space needed in front of the vehicle: 2540 mm (8ft1/4)

C. Space needed behind the vehicle: 1900 mm (6ft1/4)

D. Maximum vehicle length: 5460 mm (18ft)

MAIN COMPONENTS

  1. Drying gantry
  2. Washing gantry
  3. Running tracks
  4. The support frame of the cable and pipes energy supply chain. Electrical box to connect the power supply and the external units
  5. Gantry column containing the electrical cabinet
  6. The column containing the hydraulic equipment and the wash chemical cans
  7. Splash guards 
  8. Digital text display (option).
  9. Top drying nozzle with up and down movement.
  10. Top brush equipped with up and down movement.
  11. Side brushes with cross movement.
  12. Signalisation and positioning device.
  13. Wheel wash device (option).

TECHNICAL DATA

  • Recycled water       G 3/4”
  • Clean water            G 1/2”
  • Water pressure       3-4 bar
  • Compressed air     G 1/4”
  • Air pressure            7-8 bar
  • Osmotic water        G 1/2”

Max power absorption:

  • with boiler kW (Hp) 28 (37,5)
  • without boiler kW (Hp) 22 (29,5)

Max power required:

  • with boiler kW (Hp) 25 (33,5)
  • without boiler kW (Hp) 19 (25,5)

Pumps power:

  • Recycled water supply pump 1,5 / 3 / 4 (2 / 4 / 5,5) kW (Hp) ;
  • Freshwater supply pump 1,5 / 3 / 4 (2 / 4 / 5,5) kW (Hp);
  • WheelMaster feeding pump 5,5 / 7,5 (7,5 / 10) kW (Hp);
  • No. 1, 2 or 3 high-pressure feeding pumps 7,5 (10) kW (Hp);
  • Medium pressure feeding pump 5,5 / 7,5 (7,5 / 10) kW (Hp);
  • Underchassis feeding pump 5,5 (7,5) kW (Hp).

The washing unit can be installed:

  • on forecourts, in the open air;
  • indoor, in suitable wash bays;
  • in service stations, at a distance of minimum 10 m (32ft) from gasoline/diesel, oil/gas filling pumps and from the fuel tanks filling pits; in any case well outside of the dangerous zones classified under the norms in force;
  • at a distance of at least 10 m from residences or other buildings used for commercial activities, offices or business.

Required environmental conditions for machine exploitation:

  • allowed operation temperatures: +1/+40° C;
  • relative humidity: 80 % maximum;
  • maximum height above sea level: 1500 m, in case of higher altitudes please contact Ceccato technical assistance;
  • absence of corrosive, combustible or explosive dust;
  • absence of corrosive and combustible liquids and aerosol products.

Wash water quality:

The correct operation of the washing equipment is granted only if the water used for the washing process is in compliance with the following characteristics:

FRESHWATER:

  • pH 6-8
  • Hardness: °F <30
  • Total suspended solids: mg/l <10
  • TDS (total salinity): mg/l <3000
  • Turbidity max: NTU 1
  • Free chlorine: mg/l -
  • Iron: mg/l <2

RECYCLED WATER:

Depending on the system, it is possible to guarantee 70-80% of water reuse.

  • pH: 6-8
  • Hardness: °F <30
  • Total suspended solids: mg/l <15
  • COD: mg/l <200
  • Total hydrocarbons: mg/l <5
  • Total surfactants: mg/l <2

INDOOR INSTALLATION

The washing unit HYPERION TECH can be installed in closed bays. In compliance with the applicable technical norms, if the machine is installed in a closed bay, there shall be at least 50 cm of free space (2) around the perimeter (1) which encloses the working area of the unit. When the necessary space is restricted, for example by columns, the minimum safety distance must be increased by the size of said obstacles. If for any reason, such space is not available, it is compulsory to install specific safety devices. If the safety devices are installed later on, for example after moving the machine to another site, the engineer in charge of the installation shall supply an updated handbook, or add following documents to the existing manual:

  • technical cards and drawings;
  • commercial components certificates;
  • description of system operation;
  • analysis of risks.

OPEN AIR INSTALLATION

It is necessary to leave at least 100 cm free space (2) around the perimeter (1) which encloses the working area of the unit. The area should be marked by yellow and black stripes (delivered with the machine) on the floor (3). The stripes shall be fixed to the floor after completing the installation of the machine and before the unit is handed over to the customer. The information signs dedicated to the operation area must be fixed to suitable support boards that will be placed on the external perimeter of the wash bay in such a way that they can be easily seen by customers.

MIXED INSTALLATIONS 

“Mixed” are those open air installations where there are some side and/or front limitations. In these cases it is necessary to comply with the norms in force for both types of installation; for the open air part it is compulsory to limit the dangerous area with yellow and black stripes, while for the area with side or front obstacles the same safety devices used in the closed bays should be installed.

TYPICAL WASHING PROGRAMS AND AVERAGE TIME:

 

 

Programs

Runs

Time (min)

1

Forward

Wax

2

1’30”

 

Return

Drying + Over-sweep

 

 

2

Forward

Multicolor + Washing + Wheels washer

4

2’30”

 

Return

Washing + Wax

 

 

 

Return

Drying + Over-sweep

 

 

3

Forward

Side high pressure + Wheels
washer + Robowash + Multicolor + Washing + Overlapping

4

3’20”

 

Return

Washing + Overlapping + Wax

 

 

 

Return

Drying + Over-sweep

 

 

4

Forward

Multicolor + Wheels washer + Washing + Overlapping

6

3’40”

 

Return

Washing + Overlapping + Wax

 

 

 

Return

Slow drying

 

 

 

Forward

Fast drying

 

 

 

Return

Fast drying

 

 

5

Forward

Hot smoother + Wheel wash chemical product

6

3’45”

 

Return

Forward

Total high pressure + Wheels washer

 

 

 

 

 

 

Return

Multicolor + Washing + Overlapping

 

 

 

Return

Washing + Overlapping + Wax Drying + Over-sweep

 

 

6

Forward

Multicolor + Wheels washer + Washing + Overlapping

8

6’30”

 

Return

Washing + Overlapping

 

 

 

Return

Drying

 

 

 

Forward

Formel Plus Sonax

 

 

 

Forward

Sonax Brushing

 

 

 

Return

Sonax Brushing + Wax

 

 

 

Return

Drying + Over-sweep

 

 

7

Forward

Hot smoother + Wheel wash chemical product

10

7’20”

 

Return

Forward

Total high pressure + Wheel washer

 

 

 

 

 

 

Return

Return

Multicolor + Washing + Overlapping

 

 

 

 

 

 

Forward

Washing + Overlapping

 

 

 

Forward

Drying

 

 

 

Return

Formel Plus Sonax

 

 

 

Return

Sonax Brushing + Wax
Drying + Over-sweep

 

 

HYPERION TECH is a washing center for vehicles with two independent mobile gantries. This means that the two gantries roll over the vehicle several times to wash and dry it, whereas the vehicle remains stationary for the whole cycle time. The process includes a first washing phase with rotating brushes, followed by the drying phase during which the water is blown away from the vehicle surface by means of high-pressure air flows. The brushes action is supported by the distribution of water and washes chemicals. Before the drying phase, some wax is distributed on the vehicle in order to make the water flow and obtain a polish finishing of the surfaces.HOW DOES HYPERION TECH WORK?

In addition to the phases of washing and drying, the HYPERION TECH unit can carry out other processes that can be generally summed up in: pre-washing phase and polishing phase. A complete washing process is carried out according to the following sequence of operations:

  1. Pre-washing,
  2. Washing,
  3. Polishing,
  4. Drying.

Each phase can be carried out in different ways. The machine offers multiple choices also in the application of special products which help along the washing and finishing operation such as the pre-wash cleaners, the waxes, the polishing products and the osmotic water.

The HYPERION TECH units are equipped with options such as:

  1. Systems for the distribution of hot/cold pre-wash cleaner, inclinable for the front and rear of the vehicle.
  2. Systems for the distribution of active foam, white and Multicolor®.
  3. A pre-washing system with side and top high-pressure water arches following the vehicle’s contour and nozzles that can be oriented to clean the front and rear parts.
  4. A pre-washing system with side and top medium pressure water arches following the vehicle’s contour and nozzles that can be oriented to clean front and rear parts.

The two mobile units are called 'washing gantry' and 'drying gantry'. The first one is equipped with the brushes and the water and foam delivery system. The second one is equipped with the drying fans, the high-pressure water system, the nozzles for the pre-wash cleaner, wax, hot wax, sonax, and with other specific groups such as the wheel wash brushes WheelMaster. Using the two separate and independent gantries, a partial overlapping of the brush wash and the drying operation can be obtained when needed. Another advantage is that the wheel wash (when the group is installed) can be carried out without stopping the brush wash. These specific features of the double gantry washing unit allow an increase of productivity of about 20-30%, compared to single gantry machines.

Hydrus Tech

Effective and intuitive

Can an efficient car-washing system be understandable and easy to use? Is it possible to combine excellent performance, extreme productivity and intelligent consumption of supplies? Hydrus Tech 2.0 the best summarizes the Ceccato experience and approach towards the quality standards, allowing their clients to receive maximum result through minimum effort. Utilizing the latest technologies in the car-washing industry, being faithful to traditional approach towards highest standards of quality, Ceccato is proud to present Hydrus Tech 2.0 – a masterpiece among car-washing systems. A compact and high functional system with the original design is available painted matte black, frontal doors wrapped carbon look and a historical red sticker Ceccato logo from the ’50s.

THE DESIGN: SOLID AND COMPACT

The solid structure and the reliability of the Hydrus Tech are mainly due to the development of the machine without the use of welding in assembly. For a compact, robust system, with a functional and minimalist yet distinctive design. 

With the standard length rails of 9 meters, it is possible to carry out a complete wash of a 5,3 m long vehicle

  • Standard rail length: 9000 mm
  • Space needed in front of the vehicle: 1690 mm
  • Space needed behind the vehicle: 2000 mm
  • Maximum vehicle length: 5300 mm

SHAPE FIT SYSTEM

Shape Fit System has been developed in order to reach the spots that in the past were impossible to reach (under the spoilers, and very angled back windshields). Thanks to the inclination of the vertical brushes, not only outwards, but even towards the front of the car, the washing result even with very inclined back windshields is guaranteed.

WASHING PERFORMANCE HYDRUS TECH 2.0

Profitable starting from 450 washes/month until 1400 washes/month

COMPACT DIMENSIONS - GREAT PERFORMANCE IN NARROW SPACE

The compact dimensions of the machine enable the optimization of the spaces in the washing bays and facilitate the installation in narrow or pre-existing sites: thanks to the bending foam arms, space can be reduced by 30 cm more. The version LARGE is ideal for bigger cars, for example, SUVs who need wider space, especially with open side mirrors.

NEW TOP DISPLAY - CLEAR AND SIMPLE

The LED frontal display shows all the washing phases of the washing cycle; it can show promotions chosen by the owner of the carwash station, and it shows useful information in case the machine would be left operating in self-service.

The display on the columns of the machine adopts backlit icons to easily drive the client exactly in the position to start the washing cycle.

   

CONTOURING THE VEHICLE

This version is characterized by the horizontal high pressure, wash and drying phases being contoured on the car. The water jets and the air flows are directed by an asymmetrical deflector to be able to perfectly follow the vehicle’s shape also in the front and in the back of the car.

TYPICAL WASHING PROGRAMS AND AVERAGE TIME:

 

Programs

Runs

Time (min)

1

Forward:

Return:

Wax + Drying

Drying

2

 

1’40”

 

2

Forward:

Return:

Forward:

Return:

Washing + Shampoo

Washing + Wax

Drying

Drying

4

3’10”

 

3

Forward:

Return:

 

Forward:

 

Return:

Washing + Shampoo + Finishing

Washing + Finishing + Wheels washer + Wax

Drying

Drying

4

3’40”

 

4

Forward:

 

Return:

 

Forward:

Return:

PreFoam+ Washing + Finishing + Side high pressure + WheelMaster 

Washing + Finishing + Wheels washer + Hot wax

Wax + Drying

Drying

4

3’40”

 

5

Forward:

Return:

 

Forward:

Return:

Forward:

Return:

PreFoam

Washing + Finishing + Wheels washer

Washing + Finishing

Hot wax

Drying

Drying

 

6

4’30”

 

6

Forward:

Return:

Forward:

 

Return:

Forward:

Return:

Hot smoother

Total high pressure

Washing + Shampoo + Finishing + Wheels washer

Washing + Finishing + Hot wax

Wax + Drying

Drying

6

5’10”

 

7

Forward:

Return:

 

Forward:

 

Return:

Forward:

Return: Forward:

Return:

PreFoam 

Washing + Finishing + Wheels washer

Washing + Finishing+ Side high pressure + WheelMaster

Drying

Formel Plus Sonax

Sonax Brushing

Hot wax + Drying

Drying

8

7’30”

 

8

Forward:

Return:

Forward:

 

Return:

Forward:

Return: Forward:

Return: Forward:

Return:

Hot smoother

Total high pressure

Washing + Shampoo + Finishing + Wheels washer

Washing + Finishing + Hot wax

Drying

Formel Plus Sonax

Sonax Brushing

Hot wax

Wax + Drying

Drying

10

 

8’20”

 

AIR PLUS VERSION - SYNCHRONOUS MOVEMENT AS ADDED VALUE

The rotation of the water and air supply systems is the winning solution to improve the washing and drying results. The high pressure sprayed with a synchronous movement, not only gives the client a marvelous perception of quality.

The top dryers generate oscillating air flows with an elliptical trajectory optimal for the natural flow of the water on the car and so down on the ground: this guarantees a great combination between wash and dry. The combined and synchronized action of the rotation/translation and the possibility to customize the speed of the air plus system, determine an effective, safe and appreciated washing/drying result.

WHEEL MASTER - POWER AND LIGHT TOUCH

The Wheel Master is developed to wash the wheels, the side of the car and all lower parts of the vehicles. Operated by two high-pressure nozzles, thanks to a great combination between the power of the high pressure and the softness of the brush, Wheel Master guarantees an excellent washing result even in difficult spots. Completely designed in stainless steel, Wheel Master supports different combinations: only detergent supply, only high pressure, only brushes, or a combination of those. The rim chemical is sprayed with the same nozzles of the high pressure resulting in a more accurate delivering of the chemical on the rim.

    

PROFILE CONTROL TECH - SENSITIVE INTELLIGENCE

In the Hydrus Tech 2.0 a Profile Control Tech has been implemented as a standard feature: the profile of the vehicle is contoured in detail. The result is a more accurate washing quality with the combination of the reduced washing time mainly thanks to the introduction of INVERTERS for the control of the brushes. The delicate touch of the brushes is guaranteed even at high speeds.

UP TO NINE CHEMICALS FOR THE CARE OF YOUR VEHICLE PRE-WASHING:

THE EMOLLIENT - MAXIMUM CAR CARE

Optional is the possibility to set the emollient, supplied by a dedicated arch for better pre-wash preparation. The emollients can be supplied hot or cold, foamed or a combination of those.

HIGH PRESSURE - WATER FLOWS FOR THE HEAVY DIRT

To prepare the car before the brushing phase, the machine can make a high or medium pressure pre-wash. The high pressure helps to remove the heavy dirt even on hidden spots.

PRE FOAM PREVENTIVE PROTECTION

Ceccato intuition is the simultaneous supply of foamed shampoo during the brushing phase. A simple and effective way to guarantee accuracy and softness in the washing phase. The perception of the client is quality, while the foam is massaged on the car by the brushes.

COLOURED WATERFOAM

A LED foamed waterfall creates a modern futuristic effect on the car. The thick foam covers completely the vehicle giving a scenic look especially thanks to the customizable colored LED. The foam operates as shampoo before the brushing phase.

POLISH ATOMIZED OR FOAMED

The polishing can be done by an atomized or foamed product. The atomized polish is supplied with air creating a nebulized cloud covering completely the car. This system is usually more convenient to be used with machines installed in halls. The foamed polish, not sensible to the wind, sun or other atmospheric conditions, does not need a pre-drying phase like the atomized polish. The foam polish can be supplied even on the first brushing run resulting on only two brushing runs needed for polish instead of four standard ones. This system synthesizes car care accuracy and time optimization.

LED WHEELGUIDES

For a fast and intuitive positioning of the vehicle and for a modern scenic effect. 

COMPACT HIGH-PRESSURE PUMPS ADDED VALUE

The high-pressure pumps are built in a rack assembled in the factory, with the goal to minimize space and giving a nice look not only to the machine. This rack reduces installation time and saves space for other tools in the technical room.

FREETOUCH THE EVOLUTION OF THE REAL TOUCH-LESS THE PAST HAS BECOME THE FUTURE

Inclined rotating nozzles working at 70 bar covering all the surface of the car in order to guarantee a very good washing result even without the brushes. The supply of two emollients (acid/alkaline) and excellent programming of the supply/reaction of the emollients, enables to remove the very heavy dirt on the vehicle. The possibility also to install a high-pressure wheelwasher without a brush or the traditional wheelmaster.

    

TSD -TURBO SYDE DRYER STANDARD

FIRST DEGREE DRYING SYSTEM

TSD: the solution to the “dead spot” in the typical drying phases: in fact, with the conventional dryers, the flows crossing between the side and top dryers create a vortex in the middle letting some air flow to dissolve before touching the car.

TSD is built to eliminate the vortex and the dispersion of air flow. The drying result becomes a lot more accurate. The full height lateral dryers have been improved by reducing significantly the acoustic impact

TECHNICAL DATA

Recycle water – G3/4″

Clean water – G1/2″

Water pressure – 3-4 bar (45-60 PSI)

Compressed air – G1/4″

Air pressure – 7-8 BAR (100-115 PSI)

Osmotic water – G1/2″

 

HYDRUS TECH 2.0

220-240-260

HYDRUS TECH 2.0  

 295

Max power absorption

With boiler

kW (Hp)

20.5

23.5

Without boiler

kW (Hp)

14.5

17.5

Max power required

With boiler

kW (Hp)

25.5

28.5

Without boiler

kW (Hp)

19.5

22.5

Power support and frequency are indicated on the plate.

Keep in mind, power absorbed by the light panel, pumps is not included.

Pumps power:

  • Recycled water supply pump – 1.5/3/4 kW (Hp)
  • Freshwater supply pump - 1.5/3/4 kW (Hp)
  • Wheelmaster feeding pump – 5.5/7.5 kW (Hp)
  • No. 1,2 or 3 high-pressure feeding pumps – 7.5 kW (Hp)
  • Medium pressure feeding pump – 5.5/7.5 kW (Hp)
  • Underchassis feeding pump – 5.5 kW (Hp)

Required environmental conditions for machine exploitation.

The washing unit can be installed:

  • On forecourts, in the open air;
  • Indoors, in suitable wash bays;
  • In service station, at a distance of minimum 10 m from gasoline/diesel oil/ gas filling pumps and from the fuel tanks filling pints; in any case well outside of the dangerous zones classified under the norms in force;
  • At a distance of at least 10 m from residences or other buildings used for commercial activities, offices or business;
  • Allowed operation temperatures: +1/+40 ⁰C, with stuff’s presence;
  • Relative humidity: 80% maximum;
  • Maximum height above sea level: 1500m;
  • The absence of corrosive, combustible or explosive dust;
  • The absence of corrosive and combustible liquids and aerosol products.

Hydrus Tech 2.0 by Ceccato is proof that less is more - concentration of the latest technologies, innovative approach, high-quality standards, and a dynamic design all combined in a compact form with outstanding performance.  Trusted by the dozens of satisfied customers all over the world, and winning more followers day by day, Hydrus Tech 2.0 delivers what one expects from a perfect car-washing unit.