Buses and trucks

Clean and neat commercial fleet would speak for its business owner. Ceccato commercial vehicle solutions can provide the tools to give the fleet a respectful look with saving on its maintenance. Ceccato already had foreseen possible conditions, and offers options for a tight space locations or locations with vast capacity. You may check possible options of height feature, assessing a model, which would fit your fleet’s needs. Each unit is supplied with the standard drive assistance system, which is necessary for the perfect alignment of a vehicle within the unit. Variety of height options allows choosing a unit, capable of serving a large commercial fleet (double-deckers and trucks), maintaining high speed of service and ultimate result. The parts are produced in Italy on Ceccato’s own facilities and meet the European high standards of quality, the solid structure is maintained through specific production of the components without the usage of welding in assembling. You are able to assess expected fulfillment of the system, capacity per hour and even assess minimum performance to generate the profit from the unit. With optional features you are able to customize the unit depending on your particular car wash demands. This line includes the following models: Baltic, LFO and two sub-models - LFC and Roll Wash, with the capacity of 6 to 60 vehicles per hour, depending on a model. You can find the examples how each system operates in reality along with all the necessary project documentation and technical features description below.

LFO

The ideal system for managing fleets of buses and trucks with minimum management cost

LFO is a drive-through system for large fleets. It is the perfect solution for washing public and private vehicles for commuters. Flexibility, speed and high performance, combined with minimum costs of management, make it an ideal tool for washing buses or trams up to 60 vehicles/hour (6000 vehicles per month). Sturdy structure and simple assembling guarantee an extremely reliable solution ideal for managing a Medium/Large vehicles fleet size.

TECHNICAL FEATURES

Programmable automatic washing plant developed to match requirements of high productivity with a high-quality standard, at the same time containing the level of the investment. LFO is composed of a steel structure, made up of six/eight flanged columns and anchored to the ground. Columns are connected among each other with crossbars. Electrical and pneumatic connection run inside of these crossbars. All the structural and hydraulic parts are treated and protected against corrosion and rust.

Vertical brushes connected to the frame with oscillating arms: this system allows a 'flag' movement for washing front, sides and rear of the vehicles. Pneumatic cylinders determine the opening and closing of the movement. The pressure of the brushes is pneumatically controlled. The “jumping mirror” operation is guaranteed. Horizontal brush produces a swinging movement, controlled by a counterweight system to keep the brush on the roof of the vehicle at a constant pressure. Pneumatic cylinders - controlled by solenoid valves and flush regulators - determine the vertical and horizontal brushes movement. Bristles in polyethylene filaments are assembled on modular supports coupled to the rotating shaft fixed with bolts. This allows quick replacement when necessary. It is completed with control photocells for the operation to control the position and the passage during the washing process. 

LFO has Green and Red traffic lights for vehicle fleet control. Electrical panel with PLC can be positioned on board or remoted. LFO includes 2 pumps of 3 hp each supplying the washing / rinsing sectors. The power differs for the front and the front-rear (rinsing). In this way, recycled water can be used for the first phase (washing) and fresh water for the second pump (rinse). LFO has also alarm system “too high speed” with an acoustic signal.

SUPPLIES 
1. Water:

  • Water inlet fitting (each pump) 2 x 1”;
  • Water pressure 2.5 -3,5 bar;

2. Compressed air:

  • Compressed air fitting R 1/4”;
  • Air pressure 5 bar;

3. Electricity:

  • Voltage (3F+N+T) and standard supply frequency = 400 +10% V 50 Hz.

STANDARD FEATURES

  • Cable support various solutions for optimal cable and pipe layout.
  • Structure treatment hot-dip galvanizing.
  • Washing performance up to 60 vehicles/hour.

OPTIONAL FEATURES

  • Pre-treatment pre-set for up to 3 chemical products
  • Underbody solutions for high or medium pressure for washing the underbody, sides, and underside of the vehicle.
  • Traffic light provides a dual light system with adjustable support.
  • Side splash guard perforated, wind deflection protective covers.
  • Wheel guide vehicle alignment system.
  • Customized colours on request from RAL colour chart.

MODELS

The range includes various washing heights and number of brushes and accessories depending on needs and requests. The LFO unit has four basic versions with 4, 5, 6 and 7 brushes realized to allow a maximum working height of 4,50 m. The '4 brushes' version is available in a closed structure as well as in the open version for tram wash with a pantograph, without the crossbars on the top.

WASH PROGRAMS

The operation of the machine is based on the execution of a number of instructions that makes up the wash program. There are two activation modes of the washing programme (the selection is configured at the time of plant start-up from the operating board):

  • Semi-automatic. The operator enters the bay with the vehicle and when it intercepts the sensor the traffic light switches from green to red. At this point the operator must stop the vehicle and has the option of selecting the washing programme on the keyboard through the “programme selection”  buttons, if different from the one desired, and 'start-up' the programme by pressing 'START'. A horn, which lasts 0.5 seconds, is sounded signaling the beginning of the washing cycle.
  • Automatic. The operator must select the desired programme number, if different from the one pre-selected, through the “programme selection” buttons. The operator enters the bay with the vehicle and when it intercepts the sensor the traffic light switches from green to red. At this point, the operator must stop the vehicle. A horn,  which lasts 0.5 seconds, is sounded signaling the beginning of the washing cycle.

The washing plant executes the washing programme if the 'start' button is pushed (semiautomatic mode) or if the sensor detecting vehicle entrance is activated (automatic mode). Therefore, the selection of a different programme than the one loaded must be executed:

  • before moving the vehicle in automatic mode;
  • with the vehicle stopped on the entrance activation sensor in semi-automatic mode.

Up to 4 different washing programmes can be selected through the push button panel located at the bay entrance. The selected programme is signaled by the “programme selection” lamps with a steady light. 

LFC AND ROLL WASH - NEW LFO MODELS

HIGH PERFORMANCE IN REDUCED SPACES

LFC is the solution for washing the fleet of vehicles for public and private transportation to be installed in small available areas. This unit has a capacity of about 30 Vehicles per hour. This simple, although strongly built solution, allows optimal performance an efficient results with an unsurpassed maintenance and management costs. Electromechanical operation with photocells activation, makes really accurate washing, also including some necessary functions such as “mirrors controls”. Modular galvanized structure (painted on request). Complete with 5 control brushes pneumatically controlled (4 vertical brushes and 1 horizontal brush). Washing height is 4,5m. The system can be equipped on request with some arches for emollients, wax and eventually drying system.

Dimensions of LFC 545:

  • Number of vertical brushes - 4;
  • Number of horizontal brushes -1;
  • Washing bay length - 7,5 m;
  • Washing bay width - 6,5 m;
  • Machine structure height - 5,6 m;
  • Machine structure width - 4,55 m;
  • Working machine structure width - 6,5 m.

THE IDEAL SOLUTION FOR THE MONO BRUSH WASHING

Roll Wash is the one-brush system proposed by Ceccato for manual operation. Washing height is 4.10 m. Strongly built with galvanized steel, the unit is equipped, unlike the competition, with an articulated arm to easily turn around the vehicle with power cables and water piping for washing operation, in order to avoid cables and pipes being placed disordered on the floor. It ensures safety, less risk of stumbling and facilitating the task of the operator himself. The plant operates on a medium pitch size approx. 17 m x 6 m.

Dimensions of Roll Wash 4.1:

  • Number of vertical brushes -1;
  • Washing bay length - 17 m;
  • Washing bay width - 6 m;
  • Machine structure height - 5,5 m;
  • Machine structure width - 2,6 m;
  • Working machine structure width - 4,1 m.

LFO combines the quality of Baltic and the speed of a conveyor tunnel. Such features as flexibility, speed and high performance, combined with minimum costs of management, make LFO an ideal solution for washing commercial vehicles.

Baltic

The ideal washing solution for industrial vehicles

Baltic is the perfect washing unit for buses, cars, trucks, vans, articulated cars, tanker trucks, garbage collection, and transportation vehicles, dump trucks, military vehicles and special vehicles in general. The system is manufactured with a hot and/or painted galvanized structure (optional) and is equipped with inverters for the movement. It is equipped with dosing pumps for chemicals, emergency stop system, automatic winter discharge (when required) and anti-tipping system. Depending on the configuration, the system could be supplied with a single or triple slotted handle, depending on the length of the rails, or with a caterpillar on columns, wall or floor.

The control panel is on board. There’s no pneumatic control. There are several versions of this unit: Baltic 'standard' -  Baltic Overlapping – Baltic Total High Pressure – Baltic Side H.P. 

Baltic can be integrated with several solutions for high or medium pressure washing of the underbody, the sides and lower part of vehicles (for example tank trucks), the wheels and mudguards. These systems could be equipped with rotating or fixed nozzles, producing great results also in case of extremely dirty vehicles.

TECHNICAL CHARACTERISTICS:

Unit dimensions and weight (STANDARD 4,2 mt height dimension):

  • Width: 4 600 mm
  • Length: 2 800 mm
  • Height: 4 950 mm
  • Weight: 1 680  Kg

Rails:

  • Gauge: 3780 mm
  • Length: 18 m

Connections:

  • Water inlet: R 1 1/2”
  • Water pressure: 2.5 - 3.5 bar
  • Standard supply: 400 ± 10% V - 50 Hz
  • Supply cable (400V): 5x2.5 sq. mm

Portal Speed: 6 / 12m /min

Total Power Supply Required: 10.4 kW

Time and consumptions: (std. Baltic):

  • program cycle: 1
  • number of runs: 2
  • cycle time (sec): 360
  • water (liters): 400
  • power (kW): 0.84
  • shampoo (cc): 40+/50-
  • drying agent: (cc) 40+/50-

Time and consumptions: (Baltic HP):

  • program cycle: 14
  • number of runs: 6
  • cycle time (sec): 1100
  • water (liters): 1400
  • power (kW): 3.7
  • shampoo (cc): 40+/50-
  • emollient: (cc) 50+/80-

ACCESSORIES THAT ARE INCLUDED:

HIGH VISIBILITY TRAFFIC LIGHT: Two-way traffic light with adjustable support.

CANVAS SPLASHGUARDS: Splashguards in windshield wound

CABLE SUPPORT: 

  • Single post: Single post for cables and power supply pipes support for up to 18 meters rails length, made in hot galvanized steel:
  • Triple post with sliding trolley on carriage: Triple post with sliding trolley on a carriage for supporting cables and power supply for up to 26 meters rails length, made in hot-dip galvanized steel beams, supporting pillars
  • Cable support by wall hanging bracket: Wall mounting bracket for cable and pipe support up to 26 meters track length
  • Caterpillar: Caterpillar on columns, wall brackets or on the floor, for rails, length 26 m or 18 m.

RAILS: 'Heavy Duty' rail profile and wheel guidance tubes: 

CONTROL PANEL:

  • Electrical panel, connected to PLC, with Waterproof sealing on board
  • Auxiliary circuits powered by low voltage 24 V
  • Electrical safety lock 
  • Motor protection 
  • Cycles counter
  • Movement by Inverter

PUSHBUTTON PANEL
The pushbutton panel is placed on a special structure close to the rails track and it is equipped with:

  • Selectors for programs selection
  • Cycle start pushbutton
  • Vertical brushes and lifting of the horizontal brushes pushbuttons
  • Gantry stop pushbutton
  • Emergency stop push button

Over the last years, Baltic has become the synonym of reliability and concreteness. Its hardness, operability and very low maintenance costs, along with the flexibility of configuration and programming, makes Baltic the ideal solution for industrial vehicle washing needs, both for public and private transportation vehicles and industrial transportation vehicles. In addition, it provides an excellent environmental setting.